Application of Sintered Filter - Eurobalt
Application of Sintered Filter - Eurobalt
A sintered filter is porous, often, cylindrical metallic part manufactured through the process of sintering. Copper and metal alloys are mixed together and fused through high temperatures achieving porosity and creating a mesh. These filters are used from household appliances to industrial/chemical plants to greater effects and here we will be talking all about the application of sintered filters.
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Filtration is an essential aspect of anything we do, from drinking water to gasses used as a coolant in nuclear reactors, impurities cause trouble for everyone. But not everywhere can you use a plastic filter, strainer, chalk, or standard filtration process. Sintered filters perform a very specific task and it is useful in multiple fields of applications, depending upon the microns of porousness.
We spoke in ad nauseam about the application of sintered filters but why sintered filters are used in the above-mentioned industries, instead of any other type of filter? There are a few vital reasons why people from such industries trusted a sintered product over all else.
- The porosity of sintered filter dictates the outward or inward flow of liquid or gas. Controlled flow of filtering material can be managed without the help of a pressure gauge.
- Sintered filters and high-pressure situations go hand in hand. When applied in pressure-rich environment, most other filter material tends to fail. You cannot use plastic or paper when the psi is extremely high. That is why sintered filters are trusted.
- It can operate in a high-temperature environment. A sintered filter steel mesh can resist heat of up to 480°C. If the material or the alloy is changed, the heat resistance also sees changes, which is not possible in any other type of filter.
The fact that metal sintered filters can be welded onto the body of the filtration unit, the hassle of getting sealings and constantly checking it is removed. Sintered filters and its lack of sealing requirement helps in elongating the lifespan.
So, application of sintered filters is varied and there are multiple reasons why they can be helpful for you. And if you are on the lookout for a proven manufacturer of sintered filters in Europe, with the best prices, then give us a call. We have been manufacturing sintered filters since the inception of Eurobalt Engineering and we would be glad to assist you in your project. Send us an with your drawings and requirements or give us a call.
Materials and production of sintered filters - THN
Production process bronze sintered filters
Bronze sintered filters are made from spherical bronze powder. The form, size and distribution of the powder are important parameters which affect the filter's properties.
Bronze sintered filters are produced using the gravity sintering method. The bronze powder is placed in a mold and sintered.
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During sintering, the powder particles are fused to one another at temperatures well below the melting point of the material. This process gives the highly porous filters their characteristic shape and properties.
After sintering, the size and position of the pores are mechanically fixed. The powder particles also form a rigid whole. This gives the filters a strength, form and stability equal to those of a bronze component.
Production process stainless steel sintered filters
Stainless steel sintered filters are made from any metallurgical material that is produced as a powder. The filter's ultimate properties are influenced by the shape, size and distribution of the powder.
The most common materials are highly alloyed stainless steel types, but there are also nickel-based stainless steel varieties and titanium.
During the production of stainless steel sintered filters, the powder is compressed into a mold to create a solid, brittle component. The pore size can be determined by the powder that is chosen and the pressing force that is applied.
During sintering, the powder particles are fused to one another at temperatures well below the melting point of the material. This process gives the highly porous filters their characteristic shape and properties.
After sintering, the size and position of the pores are mechanically fixed. The powder particles also form a rigid whole. This gives the filters a strength, form and stability equal to those of a metal component.
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