Glass-Fused Steel Tanks | Phillips Tank & Structure

Phillips Tank & Structure can provide installation and repair of Glass Fused Tanks in the United States, it's territories, and the Pacific Island nations. At PTS we “Lead with Engineering.” Because no two tank projects are alike, our industry-leading Engineering Group custom designs each tank to meet the needs of the application.

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A wide range of accessories are available to meet the needs of your facility, such as roof hatches, gauging, temperature probes, nozzles, tank access ladders, and platforms.

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Manufacturing Process

The glass-fused-to-steel (GFS) process is a method of manufacturing carbon steel storage tanks with a layer of glass fused to the surface. The steel is cleaned, then coated with glass enamel. The glass enamel uses a mixture of inorganic pigments, a binder, glass frit, and is fused to the steel at a high temperature. This creates a strong chemical bond between the two materials, resulting in a tank with strength and durability of steel, but with the added benefit of corrosion-resistance from the glass coating. These tanks are also known as glass-lined bolted steel tanks, glass-fused bolted steel tanks and glass coated tanks.

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Applications

Glass fused tanks are often used in municipal, industrial, and agricultural settings, and are known for their long service life and low maintenance requirements due to their corrosion resistance and UV stability.

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Chemical Storage

Glass-fused-to-steel tanks are commonly used to store chemicals. Their corrosion resistance makes them well-suited for storing chemicals such as acids and bases, which can be highly corrosive to many types of materials.

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Potable water storage

Glass fused water tanks are ideal as they can protect the water from contaminants and ensure that it remains safe for consumption. They are commonly used in municipal water storage and distribution, as well as for industrial and agricultural uses.

Wastewater Treatment

The excellent corrosion resistance and abrasion resistance of glass-fused-to-steel tanks makes them suitable for storing and treating harsh liquids and chemicals commonly used in wastewater treatment.

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Additional Applications

GFS tanks are also used in the food and beverage industry, power generation, and fire protection tanks.

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Installation

The installation of a glass-fused bolted tank requires a stable foundation that can support both the weight of the tank and the stored product.

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Once the site is prepared, tank panels can be delivered and assembled on-site. The panels are bolted together starting with the base bolting ring. The roof and shell panels are constructed at ground level and jacked upwards to prepare for the next shell ring. During this process, it is important to ensure that the sections are properly aligned and the bolts are tightened to the correct torque.

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After the tank is assembled, the next step is to install any necessary internal and external components. This may include manholes, nozzles, valves, overflow piping, and other fittings. These components must be properly installed and tested to ensure that they are functioning correctly. In some cases, the tank requires insulation, heating, or cooling system that is required to maintain the temperature of the stored liquid.

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Leak testing includes a visual inspection of all the internal and external components, and filling the tank with water to monitor for leaks. This step is critical, as it ensures that the tank is safe to use and that it will be able to contain the stored liquids without any leaks or breaches.

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It is also important to have a maintenance plan in place for the tank. This includes regular inspections and maintenance of the tank, including cleaning,  monitoring for leaks, and checking for signs of damage. Regular maintenance will help to extend the life of the tank and ensure that it remains functional for many years.

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In fire protection systems, ensuring a reliable and efficient water storage solution is paramount. Glass-Fused-to-Steel (GFS) tanks have emerged as a preferred choice for fire water storage due to their exceptional durability, corrosion resistance, and cost-effectiveness. This comprehensive guide delves into the essential aspects of GFS tanks, including their design, benefits, applications, and maintenance practices.

Understanding Glass-Fused-to-Steel (GFS) Tanks

Fire water GFS tanks are constructed by fusing a layer of glass to steel sheets at high temperatures, creating a robust, non-porous, and corrosion-resistant surface. This fusion results in a composite material that combines the strength of steel with the protective properties of glass, making it ideal for storing water intended for fire suppression.

Advantages of GFS Tanks for Fire Water Storage

1. Durability and Longevity: The fusion of glass and steel provides a tank that is highly resistant to environmental factors, ensuring a long service life with minimal maintenance.

2. Corrosion Resistance: The glass coating acts as a barrier against corrosion, preventing rust and degradation that can compromise the tank's integrity over time.

3. Cost-Effectiveness: GFS tanks offer a balance between initial investment and long-term operational costs, providing a reliable solution without significant financial burden.

4. Quick Installation: Designed for rapid assembly, GFS tanks can be installed efficiently, reducing downtime and ensuring that fire protection systems are operational promptly.

5. Environmental Sustainability: The materials used in GFS tanks are recyclable, and the manufacturing process is energy-efficient, aligning with sustainable practices.

Design Considerations for GFS Tanks

When selecting a gfs tank for fire water storage, several design factors should be considered:

- Capacity Requirements: Assess the volume of water needed based on the size of the facility and local fire safety regulations.

- Location and Installation: Determine whether an above-ground or underground installation is more suitable, considering space availability and environmental conditions.

- Compliance with Standards: Ensure the tank meets relevant standards, such as the National Fire Protection Association (NFPA) guidelines, to guarantee reliability and safety.

Applications of GFS Tanks

GFS tanks are versatile and can be utilized in various settings:

- Industrial Facilities: Manufacturing plants and warehouses require substantial water storage for fire suppression systems.

- Commercial Buildings: Shopping centers, office complexes, and hotels benefit from the reliability of GFS tanks in their fire protection strategies.

- Municipal Infrastructure: Urban areas utilize GFS tanks to ensure a consistent water supply for firefighting purposes.

- Agricultural Operations: Farms and ranches use GFS tanks to protect valuable assets from fire hazards.

Maintenance and Inspection

To maintain the efficacy of GFS tanks:

- Regular Inspections: Conduct routine checks to identify and address potential issues promptly.

- Water Quality Monitoring: Ensure the stored water remains free from contaminants, preserving its suitability for firefighting.

- Structural Assessments: Examine the tank's structural integrity to prevent failures during emergencies.

Conclusion

Glass-Fused-to-Steel tanks offer a robust, durable, and cost-effective solution for fire water storage. Their superior corrosion resistance and quick installation make them an excellent choice for various applications, ensuring that fire protection systems are both reliable and efficient.

Want more information on glass fused steel tanks? Feel free to contact us.