How Does 1.2 Ton Gas Steam Generator Work?

Product Description

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Understanding the Functionality of the Low-nitrogen Condensing Gas Steam Generator

The low-nitrogen condensing steam generator employs state-of-the-art fully premixed combustion technology, which significantly lowers nitrogen oxide emissions produced during combustion. Additionally, this equipment utilizes condensation technology to recover heat from the steam, thus enhancing thermal efficiency. During the combustion phase, a low-nitrogen burner is employed, optimizing the air-to-gas mixing ratio while regulating combustion temperature to mitigate nitrogen oxide production. The high-temperature flue gas generated in this process flows through a heat exchanger, transferring heat to water and converting it into steam. The steam then proceeds to the condensation section where it exchanges heat with low-temperature return water, releasing latent heat and reducing the exhaust gas temperature to closely match that of the return water, achieving efficient heat recovery.

Anatomy of Gas and Oil Steam Generators

The fully premixed low-nitrogen condensing steam generator stands out as an energy-efficient and sustainable solution. By leveraging fully premixed combustion technology, it ensures complete mixing of gas and air, thus maximizing combustion efficiency and minimizing nitrogen oxide emissions. With its innovative condensation technology, it captures exhaust heat, enhancing thermal efficiency while minimizing energy waste. This equipment is ideally suited for environments with stringent environmental protection standards, delivering excellent energy savings and sustainability benefits, along with low operational costs, making it a prime choice for contemporary industrial and commercial applications.

Key Specifications

Notes: 1. Medium fuel consumption, low calorific value; natural gas is Kcal/Nm³/h 2. Water quality requirements: TDS<20μS 3. Continuous upgrades and improvements to product technology and design may cause the above dimensions to vary.

Full Premixed Surface Combustion

This combustion technology represents a gas combustion method that thoroughly blends gas and air before they enter the combustion chamber. This leads to superior combustion efficiency and lower harmful gas emissions. Key traits include:

• High thermal efficiency with reduced CO emissions.
• Your fuel consumption is optimized, producing consistent and lower nitrogen oxide emissions.
• Quieter operation through minimal combustion noise.
• Compact design allows for smaller combustion chamber dimensions.
• Wider power adjustment range for customized operations.
• Efficient heat transfer and rapid temperature adjustments.
• Enhanced safety features due to reduced thermal inertia.

Advanced Control Systems

The steam generator is equipped with an LCD display that offers a fully automated intelligent electronic control system. This feature centralizes all operational programs and simplifies usage for operators. The display allows users to monitor various operating parameters such as equipment status, water levels, steam pressure, pump operations, and alerts for any faults, fostering confidence during operation.

High-Quality Components

All piping and connection points utilize stainless steel or copper, with domestic-grade electrical components ensuring safety and reliability. The high-end configuration enhances usability.

Comprehensive Security Features

To ensure safe operation, the system is integrated with protective measures against over-pressure and low water levels, preventing potential damages. The design also includes safety measures to handle electrical faults effectively, ensuring protection for both the operators and the equipment.

Easy Installation and Operation

Partedon Group strives to provide excellent service, including competitive pricing and prompt delivery. Our products undergo rigorous testing to ensure optimal functioning. Users can quickly set up and operate the system with simple connections to power and water sources.

Innovative Design

The steam generator showcases an elegant cabinet-style design that prioritizes user-friendliness and maintenance ease. High-precision manufacturing processes such as CNC cutting and folding ensure durability and aesthetic appeal.

Key Benefits

• Energy Efficient: Quick gas output minimizes preheating time and costs.
• Inspection-Free: Internal water volume is below 30L, exempting it from annual inspections.
• Environmentally Friendly: Achieves low nitrogen emissions meeting strict emission standards.
• Safety First: Utilizing 316L finned tubes significantly reduces explosion risks.

Industries Utilizing Gas and Oil Steam Generators

Food Processing: Steam is crucial for various procedures such as sterilization and cooking, providing hygiene while enhancing productivity and conserving energy.

Textile Industry: The steam generator ensures consistent heat application for dyeing and shaping processes, minimizing environmental impact through low nitrogen emissions.

Laundry Services: Offering stable steam supply for washing and ironing tasks, contributing to operational efficiency and reduced environmental pollution.

Healthcare and Pharmaceuticals: Provides high-temperature steam for sterilizing medical instruments and drug manufacturing processes.

Brewing Sector: Supplies optimal heat for cooking and fermentation, improving product consistency while lowering fuel expenses and emissions.

Chemical Manufacturing: Ensures reliable heating for diverse processes, enhancing reaction stability while complying with environmental regulations.

Heating Applications: Ideal for building heating needs, this generator enables fast and efficient thermal energy delivery while preserving waste heat.

Contact us to discuss your requirements for the 1.2 Ton Gas Steam Generator (pt, ja, th). Our knowledgeable sales team is ready to assist you in identifying the most suitable options for your needs.