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How Does Power Transformer Supplier Work?

Author: Ruby

Jun. 09, 2025

10 0

Everything You Should Know About Power Transformers

Table of Contents

  1. What is a Power Transformer?
  2. How Does a Power Transformer Work?
  3. Application Scenarios
  4. ▸ Substations
  5. ▸ Copper Mines
  6. ▸ Power Plants
  7. ▸ Residential Distribution
  8. Common Voltage Range of Power Transformers
  9. Conclusion

Power transformers facilitate consistent transmission of electricity. Their placement within power grids is calculated to maximize the effectiveness of distribution. A power transformer is used to efficiently raise or lower voltages to optimal levels. This is required for both safe energy transmission over long distances and distribution at safer, reduced voltages for household and industrial usage.

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Understanding how these critical devices function and the diverse applications they serve is important, particularly for professionals working within the electric power sector.

What is a Power Transformer?

A power transformer is a static electrical device. It transfers electric power between circuits. It doesn’t require any moving parts since it leverages electromagnetic induction. It utilizes the principle of electromagnetic induction to efficiently alter voltage levels for power transmission or distribution purposes. It consists of two or more coils of wire linked by a common magnetic core.

A power transformer contains two coils of wire. They are known as the primary and secondary windings. The windings are wrapped around a central laminated iron core. This iron core is made of stacked steel laminations. It acts to concentrate and guide the magnetic flux lines produced by the current flowing thrwork/jcr:coough the winding coils. The entire magnetic and electrical assembly is housed inside a steel tank that is filled with insulating oil. This oil serves to insulate and cool large power transformers during operation. Additionally, larger utility transformers may contain other internal components such as bushings, cooling ducts, tap changers, and protection circuits to enable adjustments during power transmission.

How Does a Power Transformer Work?

The power transformer working principle is based on electromagnetic induction. The magnetic field in one circuit inducing a voltage in a nearby circuit causes it. Specifically, changing the magnetic field produced in the primary wire coil because of alternating current passing through it induces a voltage in the secondary coil, which is wrapped around the same iron core.

The transformation process inside a power transformer is quite interesting. The steps involved include:

  1. An alternating current is passed through the primary winding. It establishes a changing magnetic field around the transformer’s iron core. This occurs due to the magnetic effect of current flow.

  2. As the alternating voltage cycles, the magnetic field strength inside the core correspondingly expands during one half of the cycle and collapses back during the other half.

  3. This continuously varying magnetic flux permeates from the inner core and cuts through the secondary winding wrapped around the same iron core structure.

  4. According to Faraday’s law of electromagnetic induction, the changing magnetic field produces an electromotive force (EMF) in the secondary winding coils as the flux cuts through it.

  5. The magnitude of induced EMF in the secondary depends upon factors like the rate of change of flux, number of turns in the winding, and other transformer specifications.

  6. By adjusting the number of turns in the two windings, the induced voltage in the secondary can be stepped up or down relative to the primary voltage using the transformer’s turn ratio.

  7. This transformed voltage is then available for onward power transmission or distribution applications after passing through the isolated secondary winding.

What is a transformer and how does it work - Maddox Transformer

What do street lamps, large motors, data centers, and stadiums have in common? They all rely on ready access to electricity—and lots of it.

But getting electricity for a specific purpose isn’t as simple as hooking up directly to the power lines. The high voltage electricity in power lines is only suitable for transmitting power over long distances. To be usable in everyday applications, the electricity must pass through a transformer which converts the power to a suitable voltage.

Many people know what a transformer looks like. Understanding how they work, though, is a different story. Whether you’re budgeting for a transformer or installing one, knowing what transformers do and how they work provides greater clarity on what you need. In this article, you’ll find an introduction to transformers, why we need them, how they work, and a run-through of their most important parts.

What is a Transformer?

In the simplest of terms, a transformer is an electrical device that takes a given input voltage and changes it to a different output voltage. This change can either be an increase or a decrease in voltage.

Electrical energy consists of two key elements: current and voltage.

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  • Current is the rate of flow of electrical energy, measured in amps
  • Voltage is the force of that electrical energy, measured in volts

Think of electricity as water flowing through a pipe.

  • Current is the rate of water flow
  • Voltage is the water pressure

To move water from the city reservoir to homes, businesses, and factories, you need a big pipe and a lot of water pressure. City water lines are built to handle huge volumes of water and that water moves quickly because of powerful water pressure.

Now imagine hooking up a high-volume, high-pressure city water pipe directly to your kitchen sink. The faucet would burst as soon as you turn it on and you’d have a river gushing into your house. To be usable, the water pressure from the main water line must be reduced using pressure regulators.

Once the water pressure has been reduced, it can finally be used for showers, cleaning dishes, watering your garden, and any other household and business chores.

Transformers do the same thing to electricity. The electricity running through power lines can exceed 300,000 volts—a massive amount of “electrical pressure”. Transformers make electricity usable by lowering the voltage at the point of use. These types of transformers are called step-down transformers.

These range from massive substation transformers found in utility substation yards, to those big green padmount transformers sitting outside your business, to small polemount transformers found atop power poles.

Commercial and industrial operations use large transformers, which provide three-phase voltages like 480 or 208 volts. Homes and small businesses use smaller single-phase transformers to provide 120/240v single-phase. Here, we will focus on three-phase distribution transformers.

A transformer functions under the law of energy conservation, which states that energy can neither be created nor destroyed, only transformed. Therefore, a transformer does not make electricity, it merely changes the voltage to suit the needs of the user.

Transformers accomplish this change in voltage through the process of electromagnetic induction.

Electromagnetic Induction

When you run an alternating electric current through a wire (conductor), an invisible, moving magnetic field is created around the electrified conductor. When you place a second conductor within this changing magnetic field, the moving flux lines in the field induce a current in the second conductor.

You can use electromagnetic induction to increase or decrease voltage between the two conductors by wrapping the two conductors into coils with one being longer (having more loops in the coil), and the other shorter (having fewer loops in the coil). If you then electrify the coil having more loops, a current will be induced in the coil with fewer loops at a lower voltage than is present in the first coil.

The first coiled conductor where electricity enters the transformer is called the primary coil, and the other coil where current is induced is called the secondary coil. Both the primary and secondary coils (also called windings), made of aluminum or copper, are wrapped around an iron core which strengthens, and directs the changing magnetic field for better induction.

Each loop in the coil around the iron core is called a “turn”.

How do we get the exact voltage that we need? First, we have to understand one simple rule: the ratio of turns between the primary and secondary coils determines the ratio of voltage between the coils.

If the ratio of turns between the coils is 25:1, then the voltage will be transformed at a ratio of 25:1. To get the precise voltage you need, you would build a transformer with the exact desired ratio of turns in each coil. A transformer with a turns ratio of 25:1 would be used to transform 12,000 volts to 480 volts.

Three-phase transformer coils are connected in either a delta or a wye configuration.

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