How to Save Money When Buying Roller Conveyor System

How to Save Money When Buying a Roller Conveyor System

New & Used Conveyor Roller Tables for Sale | Warehouse1

About Our Roller Conveyor Systems & Equipment

Improve efficiency, reduce manual labor, and enhance workplace safety with high-quality roller conveyor systems—new or used. These systems streamline operations by transporting materials and products smoothly across workstations, making them ideal for warehouses and shipping areas.

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Explore our full range of gravity roller conveyor systems and tables, available in both light-duty and heavy-duty options. If gravity-fed systems aren’t ideal for your setup, powered conveyor systems are a reliable alternative. For medium to light loads, skatewheel conveyors are a great choice—best for items with flat bottoms like boxes, trays, and totes. We also offer aluminum and stainless steel roller tables, along with ball transfer tables that allow movement in any direction. Whatever your workspace demands, we’ll help you find the most cost-effective conveyor solution.

From adjustable height systems to wide and flexible conveyors, our inventory supports smooth, efficient product movement across your facility.

FAQs

Q. How do I choose the right conveyor system?
   A. Choosing the right system depends on your specific application—whether it's order fulfillment, distance, product type, or load capacity. Each business has unique needs. Our design team can help you select from various options like energy-saving MDR conveyors, accumulation systems for flow control, sortation conveyors for product distribution, and durable pallet conveyors for heavier items.

Q. How wide should my conveyor be?
   A. The width should accommodate your widest product, allowing for a 2"–3" overhang on each side for balanced transport.

Q. What electrical setup do powered conveyors need?
   A. Most powered conveyors run on 3-phase electricity with voltages between 208 and 480. For flexibility, frequency drives can allow use with standard 120V single-phase power.

Q. What roller diameter is best for gravity conveyors?
   A. A 1 3/8" diameter roller supports up to 120 lbs. per roller, while a 1.9" roller handles around 250 lbs. With rollers spaced 3" apart, this equates to 480 lbs. per foot and 1,040 lbs. per foot respectively. Capacity also varies based on how the conveyor is supported.

Q. Should I choose a power belt or a live roller conveyor?
   A. It depends on your materials and processes. Live rollers are better for accumulation and light loads over long distances, while belt conveyors are ideal for heavier items or uneven bottoms and for operations that require stop/start functionality.

Roller Conveyor: 5 Smart Tips to Save Money Before You Buy

Roller conveyor systems—made primarily from steel or stainless steel—offer a durable way to move goods from point A to B with minimal effort. These systems are popular in warehouses, factories, and distribution centers because they prevent product damage and reduce labor needs.

1-A. What is a Conveyor Roller?

A conveyor roller is a cylindrical component that moves items along a conveyor. Typically made of steel, rollers include a tube, shaft, and bearings, and may have a low-friction coating for smooth motion. They are essential for consistent product movement in many industries.

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In some advanced systems, rollers are motorized to increase efficiency. These motorized rollers offer a smoother, more controlled flow of materials—ideal for busy operations.

1-B. What is an MDR Conveyor Roller?

MDR (motor-driven roller) systems are powered by electric motors built into the rollers themselves. These are commonly used in high-speed and accumulation conveyor lines and are perfect for automation in warehousing and manufacturing.

Though MDR systems can be more costly upfront than traditional idler rollers, they offer long-term benefits like reduced energy use, minimal maintenance, and increased lifespan. Many companies see a higher return on investment thanks to the operational savings alone.

Roller conveyors are adaptable and effective in many environments—warehouses, airports, and production lines. Their ability to move bulky items efficiently makes them ideal for high-volume workflows.

Gravity conveyors, in particular, are a cost-effective solution that requires no power and minimal upkeep. This makes them a budget-friendly option for many small to mid-sized businesses.

While roller conveyors are practical and efficient, they may not be the right fit for every space or product. They require floor space and may not work well with irregular-shaped items or in highly compact environments.

Still, for most businesses looking to reduce labor costs, increase throughput, and improve safety, a well-chosen roller conveyor system offers excellent long-term value.