The Benefits of Using Fiber Laser Uncoiler Production Line

Uncoiling and Leveling Laser Cutting Line is a highly automated production line used for uncoiling, leveling and laser cutting of metal coils. This kind of production line is mainly used in the processing and manufacturing of metal sheets, such as construction, automobiles, home appliances and other industries.

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The traditional method of sheet metal processing is to use a decoiler to uncoil and level the sheets, and then send them to a shearing machine to cut them into sheets of a certain length. Finally, the materials are manually transported to the laser cutting machine for cutting and blanking. Most existing laser cutting machines can cut various shapes, but when cutting, the sheet is stationary, and the incoming and outgoing materials cannot be carried out at the same time, which affects the processing speed of the sheet.

1. What is an uncoiling and leveling laser cutting line?

The production line of the uncoiling and leveling laser cutting machine can achieve four functions of uncoiling and leveling, feeding, cutting, and cutting in one, breaking the traditional processing method, that is, the laser cutting machine is used for flying cutting during the movement of the strip. The purpose is to solve the problem of rapid cutting of continuous metal strips without molds, thereby reducing the investment and consumption costs of cutting equipment and molds, and effectively improving material utilization.

The laser automated production line for uncoiling and leveling is usually composed of uncoilers, leveling machines, laser cutting machines, conveying devices, etc. Among them, the unwinding machine is used to unfold the metal coil, and the leveling machine performs leveling treatment on it. The laser cutting machine cuts the metal sheet according to the preset processing dimensions. These devices are usually equipped with automated control systems and sensors to achieve high-precision processing and production control.

The coil laser cutting equipment mainly consists of automatic unwinding, leveling system, servo automatic feeding, laser cutting system, automatic assembly line, online coil cutting, saving labor, improving efficiency, etc.

2. Technical characteristics of luncoiling and leveling laser cutting production line

The CNC laser cutting machine adopts a professional system to control motor synchronization. The cutting machine workbench is a track type cutting table, which is equipped with needle plate cutting strips. During the processing, the cutting table and the unwinding servo feed are synchronized and run at the same speed to achieve plate cutting.

The body of the CNC laser cutting machine adopts a steel plate welding structure, which is subjected to high-temperature tempering treatment to completely eliminate welding stress.

The leveling machine's correction wheel is made of bearing steel, with a thickened and electroplated surface, which is durable and wear-resistant. Easy and convenient to operate, all correction wheels are equipped with gear transmission and spare pressure wheels, which can effectively enhance the rigidity of the correction wheels and improve the quality of correction.

High product quality:

The feeding and cutting system of the leveling machine, as well as the automatic stacking system, can adapt to the production of various metal material parts and billets.

High material utilization rate:

Due to the use of coil materials for continuous production, there is no loss of material head and tail under single piece conditions. Meanwhile, the equipment adopts optimized layout. Combine various shapes of parts for edge free cutting to reduce material loss and improve material utilization.

Wide applicability of materials:

It can cut carbon steel plates, stainless steel plates, aluminum plates, especially high-strength steel plates that are difficult to be stamped with a punching machine.

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3. Advantages of the decoiling and leveling laser automated production line

The advantages of the decoiling and leveling laser automated production line are its high degree of automation, high precision and high efficiency. This kind of production line can greatly reduce the labor intensity of workers and improve production efficiency and product quality. At the same time, due to the use of laser cutting technology, the processing accuracy and cutting speed can be greatly improved, further improving production efficiency.

In addition, the uncoiling and leveling laser cutting automated production line also has the characteristics of easy operation and simple maintenance. This kind of production line is usually equipped with a touch screen or computer interface, and the operator can complete the adjustment and control of the equipment through simple operations. At the same time, the equipment has a simple structure, fewer parts, and is relatively easy to maintain.

In actual use, the decoiling and leveling laser cutting automatic production line is further subdivided according to the different sheet metal materials of the enterprise. Products produced using automated production lines should have a large enough output, and product design and technology should be advanced, stable, reliable, and remain basically unchanged for a long time.

The use of automated production lines in mass production can increase labor productivity, stabilize and improve product quality, improve labor conditions, reduce production area, reduce production costs, shorten production cycles, ensure balanced production, and improve economic benefits. If the product batch is small and the varieties are not fixed, it is recommended to use a semi-automatic production line.

In short, the uncoiling and leveling laser cutting line is an efficient, high-precision, and highly automated production line that is suitable for the processing and manufacturing of various metal sheets. With the continuous advancement of science and technology and the continuous development of industrial production, this kind of production line will become more and more popular and become one of the important development directions of future industrial production.

Development status and advantages of metal coil fiber laser cutting production line

In the current industrial production and manufacturing, in order to facilitate storage and transportation, the plates are all harvested metal coils. In production and use, the roll material is unrolled and leveled and then sent to the fiber laser cutting machine. The metal coil fiber laser cutting production line is mainly composed of CAD/CAM programming system, automatic unmetal coiling, leveling system, servo automatic feeding, and fiber laser cutting system. It can realize automatic production, greatly improve production efficiency, reduce labor burden, and reduce production costs. , It has the characteristics of high efficiency, high precision and convenient operation.

In recent years, due to the strong characteristics and advantages of the metal coil fiber laser cutting production line, some domestic companies have also set off a wave of metal coil fiber laser cutting production lines. Although there are still technical deficiencies compared to well-known foreign companies, but with time Over the course of the year, the degree of internationalization continues to increase, and the manufacturing system continues to mature, and the gap between fiber laser technology and developed countries has narrowed significantly.

1Advantages of practical application of metal coil fiber laser cutting production line:

1. Continuous cutting production and high equipment utilization. After unmetal coiling and leveling, the metal coilis fed by the feeder to the top of the rotating table of the fiber laser cutting machine for cutting. With the movement of the table, the process of cutting while feeding can be realized, effectively shortening the cutting time of parts and improving the equipment Use efficiency.
2. The production is flexible. It can respond to the needs of production changes at any time. When the required parts change, the two-dimensional graphics can be modified through the programming software to cut the required parts. There is no need to change the hardware structure of the equipment, and it has the flexibility to manufacture different products.
3. With automatic typesetting function, reduce the generation of excess waste. The cutting host system itself has the function of automatic typesetting, and it can mix and produce at any time according to the spare parts needed temporarily. The required parts are simulated and automatically arranged on the computer to effectively reduce the generation of waste and reduce production costs.
4. Low processing cost. The production process is automated, which effectively reduces labor costs. The fiber laser cutting itself has fewer consumables and high material utilization, and the cost of the entire production line is further reduced.

2Technical characteristics of metal coil fiber laser cutting production line:

1. The CNC fiber laser cutting machine adopts a professional system to control the motor synchronization. The cutting machine table is a crawler cutting table, and the crawler type is equipped with a needle plate cutting bar. During processing, the cutting table is synchronized with the unmetal coiling servo feeding and runs at the same speed. , Realize the cutting of metal coiled materials. It is suitable for metal metal coilprocessing within 3mm, and the repeat positioning accuracy can reach ±0.03mm, and the positioning accuracy is within ±0.05mm/m.
2. The body of the CNC fiber laser cutting machine adopts a steel plate welding structure and has been tempered at high temperature to completely eliminate welding stress. When machining, a CNC gantry milling machine is used to process the guide rails and rack mounting surfaces on both sides of the bed at one time to ensure the consistency of the precision of the guide rails and rack mounting surfaces on both sides of the frame.
3. The correction wheel of the leveling machine is made of bearing steel, and the surface is thickened and electroplated, which is durable and wear-resistant. The operation is simple and convenient. All the correction wheels are driven by gears and equipped with a pressure roller, which effectively enhances the rigidity of the correction wheels and improves the correction quality.

To sum up, the metal coil fiber laser cutting production line is based on CNC technology as the core and advanced manufacturing technology combined with computer technology, communication technology and database management technology. It is suitable for mass production of parts.

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